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Palletizing
Stage 0 of 7

Cell layout and reachability test

Which robot do you need for your palletizing station? And where do you place the pallet(s) and the robot? How do you ensure the robot is able to reach all pallet positions? 

In this step, you will learn best practices of cell layout to enable you to create a first draft of your own palletizing station. 

You will also learn how to perform a reachability test in a simulation tool to verify that the robot can reach all layers and positions on the pallet, and that the robot doesn't collide with any objects. The reachability test also helps you determine which kind of gripper you need, and whether you need a 7th axis. 

Next stage
Stage goals
  • Create first draft of palletizing station
  • Perform reachability test to verify the robot can reach all layers and positions

Downloads

For this stage, you will need the following files
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Modules

Completed In progress Not started Coming soon
Walkthrough

0.1. Cell layout best practices

How do you make sure your robot cell occupies the least space possible? Where do you place your pallets and robot? And how should your gripper be mounted? In this video Guillermo shares tips and tricks for configuring the layout of your palletizing cell.
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Key subjects
  • Layout design
  • Pallet positioning
  • Robot mounting
  • Gripper mounting
Completed In progress Not started Coming soon
Walkthrough

0.2. The theory of reachability test

This tutorial explains what a reachability test is and its purpose. Furthermore, it explains all the potential issues that you should check for in a reachability test.
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Key subjects
  • Reachability of all positions
  • Detecting collisions
  • Need of 7th axis
Completed In progress Not started Coming soon
Hands-on

0.3. Customer Case - part 2: cell layout and reachability test

In the second part of this customer case, Guillermo takes you through the process of designing a cell layout in a 3D simulation tool where he performs reachability tests for different products, pallets and positions.
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Key subjects
  • 3D cell layout
  • Reachability test
  • Gripper design and mounting

Additional Resources

Visual Components Simulation software
Visual Components is simulation software used for designing, planning, and simulating layouts. You can easily insert a wide range of components, including conveyor belts, CNC machines, UR robots, robot tools, and more, from a digital catalog by simply dragging and dropping them into the 3D environment.
RoboDK Simulator
RoboDK is a simulator designed for industrial robots and robot programming. It enables you to program robots outside the production environment and create a virtual environment for simulating various applications.
Robotiq Palletizing Configurator
The Robotiq Palletizing Configurator provides a pre-defined cell layout using the Robotiq Palletizing Solution. It also allows you to tweak specific parameters and check for compatibility.
Rocketfarm Simulator
The ultimate platform for managing palletizing robots is MyRobot.cloud. Using digital twin technology and our software, Pally, you can simulate, analyze, and predict real-life scenarios. This approach reduces uncertainty and minimizes risks associated with robot investments. Dive into the convenience and efficiency that Pally offers for a seamless robotic journey.

Goals check

Verify if you reached all the goals for this stage and you have everything you need to proceed.

  • Create first draft of palletizing station
  • Perform reachability test to verify the robot can reach all layers and positions

Next stage:

1. Documenting your existing process

The first steps towards automating your palletizing process is knowing all the ins and outs of it. The Palletizing Evaluation Tool provided in this step helps you document all the relevant aspects of your process that you will need when planning your project. The tool also provides you with a report that points out potential friction points in your process and gives recommendations on how to remove or reduce these friction points. 

When you have completed this step, you will have a clear idea of the complexity of your project. You will know potential friction points in your process and how to reduce them. 

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  • Energivej 51
  • DK-5260 Odense S
  • T: +45 89 93 89 89
  • academy@universal-robots.com
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